KORELASI LOST TIME FACTOR TERHADAP KINERJA OVERALL EQUIPMENT EFFECTIVENESS (OEE) MESIN EXTRUDER YY-120 PADA PT XZY

MUHAMMAD RIFQI HUSEIN, . (2025) KORELASI LOST TIME FACTOR TERHADAP KINERJA OVERALL EQUIPMENT EFFECTIVENESS (OEE) MESIN EXTRUDER YY-120 PADA PT XZY. Sarjana thesis, UNIVERSITAS NEGERI JAKARTA.

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Abstract

Muhammad Rifqi Husein, 2025, Pembimbing I Dra. Ratu Amilia Avianti, M.Pd. Pembimbing II, Imam Mahir, M.Pd. Korelasi Lost Time Factor terhadap kinerja Overall Equipment Effectiveness (OEE) Mesin Extruder YY-120 pada PT XZY, Program Studi Pendidikan Teknik Mesin, Fakultas Teknik, Universitas Negeri Jakarta Tujuan penelitian ini pertama untuk menganalisis Korelasi Lost Time Factor terhadap kinerja Overall Equipment Effectiveness (OEE) Mesin Extruder YY-120 pada PT XZY. Kedua untuk Mengetahui faktor–faktor yang mempengaruhi Kinerja Produksi dari Mesin Ekstruder YY-120 pada PT. XZY. Teknik analisis data menggunakan metode Overall Equipment Effectiveness (OEE). Tujuan menganalisis nilai OEE adalah untuk mengetahui efektivitas Kinerja Produksi dari Mesin dinilai dari standar ideal Japan Institute of Plaint Maintenance (JIPM) yaitu sebesar 85%. Hasil analisis (1) Manajemen pemeliharaan mesin Ekstruder dalam menerapkan Total Productive Maintenance (TPM) di PT. XZY dialakukan dengan pendekatan Overall Equipment Effectiviness (OEE) yaitu metode pendekatan yang digunakan untuk mengurangi dan menanggulangi permasalahan yang terjadi pada mesin dan peralatan, hasil analisis Overall Equipment Effectiviness (OEE) yaitu dalam kurun waktu satu tahun atau 12 bulan pada periode Oktober 2023 sampai September 2024. Hasil penelitian ditemukan bahwa (1) Nilai availablity rata rata mencapai sebesar 91.14%. Nilai performance rata-rata sebesar 86.42%. Nilai Quality rata-rata sebesar 99.91%. Nilai Overall Equipment Effectiviness (OEE) rata-rata sebesar 78,70%, dibawah nilai standar ideal Japan Institute of Plaint Maintenance (JIPM) yaitu sebesar 85%. (2) Faktor–faktor yang mempengaruhi manajemen pemeliharaan mesin Ekstruder dalam menerapkan Total Productive Maintenance (TPM) Di PT. XZY adalah faktor six big losses di antaranya adalah faktor Equipment Failure sebesar 0.68%, faktor Set Up and Adjustment sebesar 0,98%, faktor Idling and Minor Stoppages sebesar 1,61%, dan faktor Reduced Speed sebesar 12.37%, Faktor faktor tersebut secara spesifik disebabkan karena adanya 124 kerusakan mesin ekstruder dengan jenis kerusakan antara lain kerusakan Bearing sebanyak 37 kali, Heating sebanyak 33 kali, Cooling System sebanyak 27 kali, Inverter Drive sebanyak 9 kali, Gear Box sebanyak 7 kali dan kerusakan Pneumatic Actuator sebanyak 11 kali. Faktor utama penyebab rendahnya nilai Total Productive Maintenance dengan pendekatan metode Overall Equipment Effectiviness manusia yaitu human error, mesin yaitu manajemen maintenace, metode yaitu kurang teliti dan material yaitu tidak dipatuhinya standar penggunaan material. Kata Kunci: Korelasi, Availability, Performance, Quality, Overall Equipment Effectiveness, Mesin Ekstruder YY-120 ***** Muhammad Rifqi Husein, 2025, Advisor I, Dra. Ratu Amilia Avianti, M.Pd., Advisor II, Dr. Imam Mahir, M.Pd. Correlation of Lost Time Factor to Overall Equipment Effectiveness (OEE) performance of YY-120 Extruder Machine at PT XZY, Mechanical Engineering Education Study Program, Faculty of Engineering, Jakarta State University The purpose of this study was first to analyze the Lost Time Factor Correlation to the Overall Equipment Effectiveness (OEE) performance of the YY-120 Extruder Machine at PT XZY. Second to find out the factors that affect the Performance of the YY-120 Extruder Machine at PT. XZY, Tangerang City. The data analysis technique uses the Overall Equipment Effectiveness (OEE) method. The purpose of analyzing the OEE value is to determine the effectiveness of machine performance assessed from the ideal standard of the Japan Institute of Plaint Maintenance (JIPM) which is 85%. Analysis results (1) Extruder machine maintenance management in implementing Total Productive Maintenance (TPM) at PT. XZY is carried out using the Overall Equipment Effectiveness (OEE) approach, which is an approach method used to reduce and overcome problems that occur in machines and equipment, the results of the Overall Equipment Effectiveness (OEE) analysis are within a period of one year or 12 months in the period October 2023 to September 2024. The results of the study found that (1) The average availability value reached 91.14%. The average performance value was 86.42%. The average quality value was 99.91%. The average Overall Equipment Effectiveness (OEE) value was 78.70%, below the ideal standard value of the Japan Institute of Plaint Maintenance (JIPM) which was 85%. (2) Factors that influence the management of Extruder machine maintenance in implementing Total Productive Maintenance (TPM) at PT. XZY is a factor of six big losses including Equipment Failure factor of 0.68%, Set Up and Adjustment factor of 0.98%, Idling and Minor Stoppages factor of 1.61%, and Reduced Speed factor of 12.37%. These factors are specifically caused by 124 extruder machine damages with types of damage including Bearing damage 37 times, Heating 33 times, Cooling System 27 times, Inverter Drive 9 times, Gear Box 7 times and Pheumatic Actuator damage 11 times. The main factors causing the low Total Productive Maintenance value with the Overall Equipment Effectiveness method approach are human error, machine maintenance management, method is less careful and material is not adhered to material usage standards. Keywords: Correlation, Availability, Performance, Quality, Overall Equipment Effectiveness, YY-120 Extruder Machine

Item Type:	Thesis (Sarjana)
Additional Information:	1). Dra. Ratu Amilia Avianti, M.Pd. ; 2). Dr. Imam Mahir, M.Pd.
Subjects:	Teknologi dan Ilmu Terapan > Manufaktur
Divisions:	FT > S1 Pendidikan Teknik Mesin
Depositing User:	Users 26501 not found.
Date Deposited:	27 Feb 2025 02:14
Last Modified:	27 Feb 2025 02:14
URI:	http://repository.unj.ac.id/id/eprint/53679

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