APLIKASI SMART MANUFACTURING PADA MESIN BUBUT MENGGUNAKAN HOUR METER BERBASIS INTERNET OF THINGS (IoT)

SETYAKI WISNU AJI, . (2025) APLIKASI SMART MANUFACTURING PADA MESIN BUBUT MENGGUNAKAN HOUR METER BERBASIS INTERNET OF THINGS (IoT). Sarjana thesis, UNIVERSITAS NEGERI JAKARTA.

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Abstract

Industri manufaktur di Indonesia mengalami transformasi signifikan seiring perkembangan teknologi seperti Internet of Things (IoT) dan konsep Smart Manufacturing. Namun, di lingkungan pendidikan teknik, khususnya pada penggunaan mesin bubut di laboratorium, masih banyak ditemukan praktik pemeliharaan konvensional yang menyebabkan tingginya downtime mesin dan ketidakefisienan proses pembelajaran. Penelitian ini bertujuan untuk mendesain sistem hour meter berbasis IoT yang dapat memantau durasi operasional mesin bubut secara real time guna mengoptimalkan penjadwalan perawatan preventif.. Penelitian ini menggunakan pendekatan rekayasa teknik dengan metode VDI 2221. Teknik pengumpulan data dilakukan melalui studi literatur dan analisis data secara deskriptif kualitatif. Hasil penelitian menunjukkan desain sistem yang menggabungkan sensor arus PZEM-004T dan sensor getar SW420 untuk mendeteksi aktivitas mesin, RTC DS3231 untuk akumulasi waktu, serta ESP32 sebagai pusat kendali yang mengirim notifikasi melalui telegram dan menampilkan waktu kerja di LCD. Sistem ini dapat memberikan informasi real-time terkait jam operasional mesin dan dapat direset otomatis setelah proses perawatan dilakukan. Kesimpulannya, desain hour meter ini berpotensi meningkatkan efisiensi perawatan mesin bubut. Penelitian selanjutnya disarankan untuk melanjutkan ke tahap implementasi dan pengujian performa di dunia nyata. Kata Kunci: Hour Meter, Internet of Things (IoT), Mesin Bubut, Preventive Maintenance, Smart Manufacturing ***** The manufacturing industry in Indonesia is undergoing significant transformation in line with the advancement of technologies such as the Internet of Things (IoT) and the concept of Smart Manufacturing. However, in technical education environments—particularly in the use of lathe machines in laboratory settings—conventional maintenance practices are still widely applied, leading to high machine downtime and inefficiencies in the learning process. This study aims to design an IoT-based hour meter system capable of monitoring the operational duration of lathe machines in real time to optimize preventive maintenance scheduling. The research employs an engineering design approach using the VDI 2221 methodology. Data were collected through literature review and analyzed descriptively using qualitative methods. The results present a system design that integrates a PZEM-004T current sensor and an SW420 vibration sensor to detect machine activity, an RTC DS3231 for time accumulation, and an ESP32 microcontroller as the central controller that sends notifications via Telegram and displays working hours on an LCD. This system provides real-time information on machine operating hours and can be automatically reset after maintenance is performed. In conclusion, the hour meter design has the potential to improve the efficiency of lathe machine maintenance. Further research is recommended to proceed with implementation and real-world performance testing. Keywords: Hour Meter, Internet of Things (IoT), Lathe Machines, Preventive Maintenance, Smart Manufacturing

Item Type:	Thesis (Sarjana)
Additional Information:	1). Aam Amaningsih Jumhur, Ph.D. ; 2). Drs. H. Sirojuddin, M.T.
Subjects:	Teknologi dan Ilmu Terapan > Teknik Mesin, Mekanika Teknik Teknologi dan Ilmu Terapan > Manufaktur
Divisions:	FT > S1 Pendidikan Teknik Mesin
Depositing User:	Setyaki Wisnu Aji .
Date Deposited:	06 Aug 2025 08:37
Last Modified:	06 Aug 2025 08:37
URI:	http://repository.unj.ac.id/id/eprint/58413

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